Product information

1.Features of TOYOPUC-PCS

This TOYOPUC-PCS was developed based on our many years of experience in PLC development and proven achievements in machine-tool control to meet demand for equipment control to protect human safety as well customer needs (shorter delivery times and cost reductions).

Main features

  • ・The safety software circuits has been realized by the redundancy logic circuits.
  • ・Short E-Stop reaction time by hi-speed processing time and space saving has been realized
  • ・More reliable safety circuit program is available by fault detection function and shorten design lead time.
  • ・Down-sizing of safety control circuit is realized by FB function(Function Block)
  • ・Field wiring reduction by Safety-networking and safety signal communication
  • ・MTTR improvement by employment of control visualization technology TOYOPUC-PCS has EN954-1 category 4 ,IEC61508 SIL3 and ISO13849-1 performance level e certification approvals.
  • 2. Safety-relative approved standards
No Standards Descriptions
1 IEC 61508-1-7:2000 Functional safety of electrical/electronic/programmable electronic safety related system(SIL3)
2 EN 954-1:1996 ISO 13849-1:2004 Safety-relevant parts of control systems
3 EN 61131-2 :2000 Programmable controllers, equipment requirements and tests.
4 EN 50178:1998 Electrical equipment for use in power installation..
5 EN 61000-2-5/IEC 61000-2-5 EMC compliance(EMC)
6 NFPA79:2002 Electrical Standard for Industrial Machine Standard 2002
  • 3. General Spesification
No. Item Standards Specifications
1 Power supply Rated: 24VDC 2.5A (Rated: 24VDC 2.5A: DC 21.6-26.4V)
2 Power consumption 60W
3 Ambient temperature 0 to 50 degree C
4 Relative humidity 30-85%RH (No condensation allowed)
5 Atmosphere No corrosive gas allowed
6 Vibration resistance IEC 60069-2-6 conformity Frequency Acce. Ampl. Scans
10~57Hz - 0.35mm 20 times
57~150Hz 49m/s2 -
7 Shock resistance 9EN 60068-2-29 conformity (98m/s2 1000+/-10 times/axis X,Y,Z, axes)
8 Electric discharge immunity IEC61000-4-2 EN 60068-2-29 conformity (98m/s2 1000+/-10 times/axis X,Y,Z, axes)
9 Electrical fast transient/burst immunity IEC-61000-4-4 Signal ports +/- 1kv DC power ports, functional grounding ports.
10 Surge immunity test゙ IEC-61000-4-5 Between the earth +/-1kv
11 Immunity to conducted disturbances, induced by radio-frequency fields IEC-61000-4-6 0.15~80MHz、10V、80%
12 Radiated, radio-frequency electromagnetic field immunity IEC-61000-4-3 0~2000MHz、10V/m、80%
  • 4. TOYOPUC-PCS component modules list
4-1 CPU, Remote I/O module
Name Type Item Specifications
1.CPU TAC-6089 1.Program method Stored program method
2.Program control method Cyclic operation method.
3.Input/Output control method Image resister method
4.Scanning speed At the standalone At the networking
9.5 ms/scan 18ms/scan
5.Program capacity 12K words(Internal memory:64KB)
6.Memory device CMOS-RAM / Flash ROM
7.Battery Rechargeable (Lithium 2nd battery:5 years life)
8.External Input/Output 128 points
9.Internal Input/Output 2048 points
10.Display unit Dot-matrix LED display unit Displays are changed by MOD and INC switches
11.current 180mA
12.weight/mass 0.4Kg
2.S-BUS TAU-6098 1.Physical layer Optical fiber cable method
Master Commun. speed 6Mbps
3.Max. commun. length 100m (inter-station) 1km (Total commun. length of between stations)
4.Max. stations 24 st.(Master Slave) 16 st.(Master Slave)
5. Max. communication All station total 1472 points (184 byte) =(32 Input+32 Output)×23 stations 1920 points (240 byte) =(64 Input+64 Output)x15 stations
3.RMT-S TAU-6102 I/O points/slave 32 points(4 byte)/32 points(4 byte) 64 points(8 byte)/64 points(8 byte)
Remote Slave 6.Network topology Ring
7.Network layer
8.Commun. format HDLC flame conformity
9.Check manner CRC-CCITT
10.Current S-BUS:155mA RMT-S: 220mA
11.Weight/mass S-BUS:0.15kg RMT-S:0.36kg
4-2. I/O Module
Name Type Isolation I/O points Voltage/
Current
Remarks Current Weight
/ mass
Quantity offerrite core
Input module DI001
TAK-
6090
Photo couplerr 4
(+
common)

4
(+
common)
24VDC
5mA /
point
Dry
contact
point
Input
65mA 0.16
kg
1
DI003
TAK-
6104
Photo coupler 12
(+
common)
12
(-
common)
100mA 0.32
kg
3
SPM002
TAK-
6177
Photo coupler 8
(-
common)
For
Light
curtain
Inputs
(-)
common
Input
65mA 0.15
kg
1
Output module DO002
TAK-
6093
FET,relay 2
(+
common)
2
(-
common)
24VDC
0.5A/
point
Relay
and
FET mix
Output
55mA 0.32
kg
2
2 3A/
point
DO003
TAK-
6108
FET 12
(+
common)
12
(-
common)
24VDC
0.25A/
point
Semicon-
ductor
Output
70mA 0.34
kg
2

 

4-3.Components
Name Type Specifications Attached
Lithium battery TIP-5426 CPU module rechargeable battery (spare part)  
BASE5 TAR-6148 5 slots base a bracket
BASE8 TAR-6149 8 slots base a bracket
BASE12 TAR-6094 12 slots base a bracket
P-FLT (Power filter) TAU-6207 CPU, RMT-S power filter (Note) P-FLT is necessary for each CPU and RMT-S module. a bracket, a ferrite core
FAN2 (Fan unit 2) TAU-6208 Cooling unit for CPU and RMT-S module (Note) The FAN2 is necessary for each CPU and RMT-S module -
BLANK(Cover) TAU-6211 Protection cover for an empty slot (Note) BLANK is necessary for each empty slot of CPU and RMT-S module -

 

4-4 Peripheral programmer PCwin-Safe(Windows95/98 and NT 4.0/2000/XP)
Name Type Specifications
1.PCwin-Safe(Japanese)FD TJA-2070 TOYOPUC-PCS software(Floppy disk Japanese)
2.PCwin-Safe(Japanese)CD-ROM TJA-2071 TOYOPUC-PCS software (CD-ROM Japanese)
3.PCwin-Safe(English)FD FD TJA-2072 TOYOPUC-PCS software(Floppy disk English)
4.PCwin-Safe(English)CD-ROM TJA-2073 TOYOPUC-PCS software (CD-ROM English)
5.Option 1"Symbolic FBD"(Japanese) TJA-6048 Option 1 software (Floppy disk Japanese)
6.Option 1"Symbolic FBD"(English) TJA-6049 Option 1 software (Floppy disk English)
7.PCwin-Safe + Option 1 software (Japanese) TJA-2086 TOYOPUC-PC Software (CD-ROM Japanese)+Option 1 software (Floppy disk Japanese)
8.PCwin-Safe + Option 1 software (English) TJA-2087 TOYOPUC-PCS software (CD-ROM English)+Option 1 software (Floppy disk English)
9.Centinel 25P TXY-6066
10.Centinel USB TXY-6067  
11.Communication cable TXY-6071 TOYOPUC-PC connection cable: 3m(15P male-9P female)

5.External dimensions

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6.Certificatation

Standards Certification organizations registered No. Certification
ISO 13849-1:2006

Safety of machinery - Safety-related parts of control systems(PLe)

IFA(Germany)

TUV Rheinland(Germany)

Register No.:IFA0901122 Permission No.:0403002

Register No.: Nr./No.968/EZ 173.07.13

English 
Germany 

Germany 

IEC 61508-1-7:2000

Functional safety of electrical/electronic/
programmable electronic safety related system(SIL3)

NFPA79:2002

Electrical Standard for Industrial Machine Standard 2002

TUV Rheinland of North America, inc.(USA) CU7209245101